Custom-Made Carbon Parts: Costs, Process, and Options

You want a specific component made of real carbon – perhaps a part that isn't available off the shelf anywhere? Then the way to go is custom fabrication. In this guide, you'll learn about the available methods, which components can be manufactured from carbon, what the process looks like, and what costs you can expect.

At a glance

  • Three ways: Wet laminate, prepreg (dry carbon), or carbon finishing of an existing part.
  • Almost anything is possible: Interior trim, mirror caps, center consoles, covers, visors.
  • Price: depending on size, shape, quantity, and desired finish – a single piece costs more than a small series.
  • Important: on real Carbon, not just the look of carbon (foil).

Have carbon parts made

Instead of buying a standard part, your component is custom-made for your vehicle. This is always sensible when there is no suitable manufactured part for your model, when you want a specific type of weave or surface, or when an existing original part is to be converted into genuine carbon fiber. Carbon Modifications These parts are handcrafted from high-quality carbon fiber fabric.

These procedures exist

There are generally three manufacturing processes to choose from. Which one is suitable depends on the component, the budget, and the desired outcome.

Procedure How it works Suitable for
Wet laminate Carbon fabric is manually impregnated with epoxy resin and cured in a mold. Individual pieces, interior parts, visible carbon with a classic look.
Prepreg (dry carbon) Impregnated fabric hardens under pressure and heat in the autoclave. Especially lightweight, high-strength parts – complex and expensive.
Carbon finishing An existing original part is covered with real carbon fiber fabric and sealed. If the fit of the original is to be maintained.

If you want to convert an existing component to real carbon, the Carbon finishing is the most straightforward way, because the fit and mounting points of the original are preserved.

What components can be made from carbon?

Many things are possible inside and on the body. The most frequently requested are:

  • Interior trim and decorative trim
  • Center console and storage compartment covers
  • Mirror caps
  • Shifter frames, shift knobs, and steering wheel trims
  • Fuel cap and smaller shrouds

Many of these parts are already available as finished parts. Therefore, before commissioning a custom-made part, it is worth taking a look at the Ready-made parts by brand – often the right part is already in stock and available immediately.

In five steps to your custom carbon part

  1. Request: You describe the desired component and your vehicle model.
  2. Consultation & Offer We will clarify procedures, tissue, and surface and provide you with a quote.
  3. Template: The original part serves as the mold or basis – you send it in or we manufacture according to the sample.
  4. Manufacturing The part is laminated or refined, cured, sanded, and clear-sealed multiple times.
  5. Shipping You will receive a ready-to-install component with the original fit.

What does it cost to have carbon parts custom-made?

There is no flat-rate price – the effort involved is what matters. These factors determine the costs:

  • Size and shape: Large or highly curved parts are more complex.
  • Procedure: Prepreg (dry carbon) is more expensive than wet layup.
  • Quantity A single piece costs more per unit than a small series.
  • Surface High gloss, matte, or a special fabric affect the price.
Tip: If the fit of the original is to be preserved, finishing an existing part is often cheaper than a complete new production – and the result is visually identical.

Real carbon or just carbon look?

Be sure to note the difference: a carbon-Foil only imitates the pattern, while real carbon consists of laminated carbon fiber fabric – with the typical, palpable structure and significantly higher valueMore on the material CFRPWhen having something custom-made, you should always ask if real fabric is being used. You can read how to identify real carbon yourself in our guide. „Recognizing Real Carbon“.

Make it yourself or have it made?

Skillful craftspeople can also laminate smaller parts themselves. For this, we offer in DIY Shop Fabric, resins, and sets - find a step-by-step guide in the post „Making carbon yourself“. For complex components, a perfect high-gloss surface, or when the result needs to be perfect from the start, professional manufacturing is the safe choice.

Carbon parts from the specialist – Carbon Modifications

Carbon Modifications manufactures and refines carbon parts by hand, „Made in Germany.“ Whether it's a single visible part or a complete interior set, we work with genuine carbon fiber fabric and a multi-layer clear coat seal for a durable, high-gloss result. A glimpse into our work is provided by the Gallery and ours References.

For exceptionally precise contours, we also rely on CNC Machining. As we in our Manufactory work and what individual options are available, read on the page Individuality. If you know exactly what you need, start directly on our service page Have carbon parts made or describe your project to us about Contact form.

Your desired part made of real carbon?

Describe your component to us – we will manufacture or refine it individually.

Have it made now

Frequently Asked Questions

Can every component be made from carbon?

Nearly every interior and many body parts can be custom-made or refined. A clean template or the original part and accessibility of the mold are crucial.

How long does a custom order take?

This depends on the component and workload. We will provide you with a specific timeframe along with the quote after your inquiry.

Is it real carbon fiber or just a visual effect?

At Carbon Modifications, real carbon fiber fabric is laminated – not a film. The part has the typical, tactile fabric structure.

Is refurbishment or new manufacturing more worthwhile?

If the fit of the original is to be preserved, the refinishing is usually cheaper and faster. A new manufacturing is worthwhile if no original part is available.

Written by: Fiverr Services

Subscribe to my newsletter

BE NOTIFIED ABOUT BOOK SIGNING TOUR DATES

Donec fringilla nunc eu turpis dignissim, at euismod sapien tincidunt.

Related Posts